Producing large-diameter HDPE pipes isn’t for the faint of heart. From inconsistent wall thickness and weight variations to the dreaded risk of impact failure, manufacturers face serious challenges when it comes to delivering reliable, high-quality results at scale. But these issues aren’t just annoying—they can be costly, inefficient, and damaging to your reputation.
That’s where we come in. At Intelicare, we’re proud to be the exclusive UK and Ireland partners for Bausano, a global leader in extrusion technology. Together, we offer a smarter, more reliable way to produce large-diameter HDPE pipes—by using bespoke, precision-engineered systems that take the guesswork out of manufacturing.
It all starts with the right design. Bausano’s high L/D (length-to-diameter) ratio extrusion systems ensure perfect material homogenisation. That means consistent mixing, fewer weak points, and improved mechanical strength across every length of pipe you produce. No more wondering whether you’re getting the same quality throughout the run—because you are.
Next up is the cylindrical spiral die head, designed for uniform melt flow. This clever bit of kit removes thickness and weight variation, giving you a stable process and superior finished product. You can say goodbye to uneven distribution and hello to repeatable, high-standard results.
Internal Pipe Cooling (IPC) is another game-changer. By actively cooling the inside of the pipe during extrusion, the IPC system cuts cycle times and enhances dimensional stability. The bonus? You also get increased impact resistance, which is a must when you’re dealing with large-scale infrastructure or demanding installation conditions.
But it’s not just about what you do during extrusion. Proper granule drying is essential too. We often see production issues stemming from poor moisture control—think bubbles, poor surface finish, and subpar melt flow. That’s why Bausano lines are optimised to ensure granules are perfectly dried before processing even begins.
Going beyond 35 mm thickness? There are some key additional tips we always recommend:
- Use low sag material to maintain shape and consistency.
- Apply thermal centring to ensure even heat distribution.
- Set the correct die gap and tooling for your specific dimensions.
These may seem like small details, but in our experience, they make a world of difference to the final result.
Local expertise, global technology
At Intelicare, we’re not just here to sell machinery—we’re your long-term partner. Our UK-based team provides full technical support, training, servicing and spare parts, ensuring your line is always running at its best. Whether you’re troubleshooting an issue or upgrading your system, we’re on hand to help you keep production smooth, efficient, and stress-free.
We believe the future of large-diameter pipe production lies in precision, process stability, and smart technology. With Bausano systems and Intelicare’s dedicated local support, you’re not just investing in equipment—you’re investing in peace of mind.
When you invest in a Bausano extruder, you are investing in more than 100 years of experience, alongside UK based project management and aftercare. Request a technical brochure below or email paul@intelicare.co.uk to start discussing your project. You can check out the full Bausano range, and don’t forget to follow Intelicare on LinkedIn.
Next up is the cylindrical spiral die head, designed for uniform melt flow. This clever bit of kit removes thickness and weight variation, giving you a stable process and superior finished product. You can say goodbye to uneven distribution and hello to repeatable, high-standard results.
