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It's the process of automatically conveying raw material from a relatively central location (storage bags, drying hoppers, silos, wheelie bins - however you store material) to material receivers on processing machines via a series of pipes and valves. The entire process is controlled by computer which knows which machine needs 'feeding' at any given moment, and then conveys this material using nothing more than changes in air pressure.
Reduced loss of material and labour costs. Less defective parts due to loading errors.
No material lifting by hand means less risk to operators. Reduced risk of material spillage leads to less accidents on processing floor and cleaner environment.
Better use of staff (not having to manually load machines), reduced maintenance, better quality products due to less defective parts and material contamination.
Every process can be autonomous, from material feeding, to conveying, drying, dosing to conveying and packing.
A typical material feeding system will be comprised of several elements, each one geared towards a more seamless production facility.
The Intelicare central loading and drying has been an excellent investment. Material throughput per hour has increased, rejects have reduced, the finished product quality and appearance has improved significantly, and the workplace is permanently clean and tidy; fit for customer visits at any time. Intelicare provided us with high quality equipment and support us with an impressive after sales service.
Our Core 8 option is a three-phase loading system for up to a maximum of 8 receivers. Ideal for smaller installations or customers with a tight budget, Core 8 is designed to make life easier. It's easy to install, maintain and control and it's guaranteed to save you energy on your existing set up.
There are a few things for us to consider when it comes to specifying and installing your material feeding system. Each will allow us to select the right components.
Have the machines do all the hard work. When everything is automatic, and able to be controlled at the touch of a button, the whole process is seamless. No more heavy lifting. No more spillages. No more waste. And if you're worried about dust, the central filter and blower can be housed elsewhere.
Centralised and automated. No more clutter, or bags of material scattered around in different places. It also requires less power, as there is typically only one, powerful motor, rather than many smaller units. There's also far less ongoing maintenance, as everything is concentrated on the central filter and vacuum unit. There's even the possibility of integrating the material data consumption, leading to automatic purchasing of material or maintenance scheduling.
Access our expertise and get the products and service you deserve
Get in touch for your free quote. We'll have a few questions, but these will enable us to get you the best system.
Custom made in Europe to your exact requirements, your equipment is ready - and of course, we'll organise the logistics
It's all hands on deck - our engineers arrive to install everything, including all pipework. We'll have you reaping the benefits in no time.
For a system like this, we will always highly recommend a planned maintenance contract. This will help keep your equipment in great condition.
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Intelicare is the trusted UK partner of leading European suppliers of thermoplastics handling, heating and cooling technology, heated platen presses, industrial ovens and resin dispensing.FIND OUT MORE